Tengrui Automotive Camera LCD Bracket Injection Mold is designed for high-precision manufacturing of core structural components for the fixed support of automotive cameras and LCD display modules. As a professional manufacturer from China, our molds ensure micron-level coaxiality, excellent structural integrity, and long-term operational stability under complex vehicle conditions.
Tengrui's Automotive Camera LCD Bracket Injection Mold supports mass production of lightweight, high-performance brackets for smart cockpits, Advanced Driver Assistance Systems (ADAS), and new energy vehicles, making us a trusted supplier for global automotive OEMs and Tier 1 suppliers.
Core Advantages of the Mold:
1. Micron-level Precision: Machining tolerances reach ±0.01 mm, ensuring precise coaxiality between the camera and LCD module, completely eliminating image misalignment and blurring issues.
2. Sturdy Structural Design: Integrating complex core-pulling and slider structures, it can be injection molded into a single bracket, effectively resisting vibrations and impacts during vehicle operation.
3. Lightweight Optimization: Adapted to high-strength, low-weight material formulations such as PA66+GF30 and PC/ABS alloys, reducing overall vehicle load while ensuring durability.
4. Wide Compatibility: The Automotive Camera LCD Bracket Injection Mold is compatible with cameras and LCD modules of different sizes and specifications, supporting design iterations for multiple vehicle models and offering exceptional versatility.
5. Extreme Environment Adaptability: Capable of producing bracket products that operate stably in extreme temperatures ranging from -40℃ to 85℃, high humidity, and dusty environments.
Materials and Process Specifications
Category
Details
Mold Base & Core Steel
Premium tool steels (P20, 718H, S136) for high hardness and wear resistance; precision CNC machining + EDM processing for ultra-fine surface finish.
Molding Process
High-precision injection molding with balanced filling design; supports multi-cavity layouts for mass production efficiency.
Post-Processing
Deburring, ultrasonic cleaning, and 100% dimensional inspection via coordinate measuring machines (CMM) and image measuring instruments.
Surface Treatment
Customizable matte/high-gloss injection, spraying, or electroplating to meet aesthetic and protective requirements.
Application Scenarios
1. Smart Cockpit: Used for manufacturing brackets for central control screens, instrument panels, and head-up displays (HUDs), ensuring stable operation of interactive displays and cameras.
2. Advanced Driver Assistance Systems (ADAS): Precision manufacturing of support brackets for vehicle camera components such as dashcams, blind spot monitoring, and reversing cameras.
3. New Energy Vehicles: Fully meets the lightweight and high reliability requirements of new energy vehicles, widely used in pure electric and hybrid models.
4. Commercial Vehicles and Special Vehicles: Capable of withstanding complex working conditions in buses, trucks, and engineering vehicles, adaptable to the onboard equipment installation requirements of various special vehicle models.
Customized Mold Solutions
1. Full-Process Design Optimization: From product design optimization and mold flow analysis to mold manufacturing, trial molding, and mass production, providing one-stop service, significantly shortening the product development cycle.
2. Complex Structure Adaptability: Supports multi-cavity molds and innovative slider structure designs, precisely meeting the production needs of various complex geometric shapes.
3. Quality and Reliability Assurance: Verifies structural strength and injection molding feasibility through CAE simulation analysis; adheres to the ISO 9001 quality management system, completing full-dimensional reliability tests including high and low temperature cycling, vibration, and salt spray.
Quality and After-Sales Support
1. Full-Dimensional Testing and Certification: Relying on coordinate measuring machines, image measuring instruments, and environmental simulation testing equipment, ensuring products fully comply with automotive industry standards.
2. Rapid Response Service: A dedicated technical team provides on-site technical support and quality traceability services, efficiently handling customer feedback and quickly resolving issues.
3. Long-Term Cooperation Guarantee: We provide routine mold maintenance and upgrade services to continuously ensure stable production efficiency and product quality.
Tengrui leverages China's advanced manufacturing technology and stringent quality control system to create industry-leading Automotive Camera LCD Bracket Injection Molds. As a trusted supplier and manufacturer, we are committed to empowering global automotive partners to achieve industrial upgrading through high-precision, cost-effective mold solutions.
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